fbpx
Sunday, December 22, 2024
Home Blog Page 6

How many CFM per TON

How many CFM per Ton should you consider for an HVAC unit? How is CFM per Ton figured? Have you ever heard of anyone throwing around CFM per Ton numbers like 400 CFM per Ton? What do these numbers really mean? Is it better to have more or less CFM per Ton? We’ll cover the conditions that impact CFM per Ton on various air conditioning performance charts and how you can determine the CFM per Ton.

Affects of Outside Ambient Temperature on Capacity

We’ll first look at the Outdoor Ambient Temperature and how it effects the capacity of a 6-ton split system air conditioner. Here we have a chart for the 6-ton air conditioner with the 95 F highlighted in pink, and the AHRI dry bulb temperature of 80 F highlighted in blue under each outdoor temperature, and the AHRI wet bulb temperature of 67 F and the intersecting columns and rows for these temperatures.

We show the CFM settings for this chart at 2400 which corresponds to 400 CFM per Nominal Ton. The 2400 CFM row represents 400 CFM per Ton as follows 6 Tons x 400 CFM/Ton = 2,400 CFM.

  • TC = Total Capacity in MBH
  • MBH = btu’s in 1000’s
  • SHC = Sensible Heat Capacity

If we follow the 2400 cfm row at 67 F wet bulb temperature, you’ll notice that the total capacity keeps decreasing as the outdoor ambient temperature gets warmer. For instance, at 85 F ambient the AC unit provides 74.1 MBH of cooling, and at 105 F ambient the total capacity drops to 67.7 MBH.

How many CFM per Ton based on Outside Ambient Temperatures
How many CFM per Ton based on Outside Ambient Temperatures

Fact #1 As the Outdoor Ambient Temperature goes up, Total AC Capacity goes Down.

Affects of Outside Air Temp on CFM per Ton

If we plot these values on a chart, we can see how CFM/Ton changes with the Outside Ambient Temperature. With the air conditioner providing a constant air volume of 2400 CFM and the Capacity decreasing as the Outdoor Ambient Increases, this implies that the same amount of CFM is provided for less capacity (Tons) at higher outdoor temperatures, hence the AC unit goes from 389 CFM/Ton to 478 CFM/Ton. 

So, is more CFM/Ton a good thing? In this case no, as it reflects that more air is required to be delivered for every ton of air conditioning. This is due to the air conditioner having to work harder at the elevated temperature. Most Air Conditioners are derated in capacity when the outdoor air temperature exceeds 95 F.

Fact #2 As the Outdoor Ambient Temperature goes up, the CFM/Ton increases.

Affects of Wet Bulb Temperature on CFM per Ton

When the indoor wet bulb temperature increases, the CFM per ton of an air conditioning system typically decreases. As the indoor wet bulb temperature rises, the system may need to increase its airflow rate (CFM) to maintain the desired indoor temperature and humidity levels. 

CFM per Ton based on Changes in Wet Bulb Temperatures
CFM per Ton based on Changes in Wet Bulb Temperatures

Fact #3 As the Wet Bulb Temperature goes up, the CFM/Ton decreases.

CFM per Ton using Sensible Heat Only

There are two ways to look at CFM/Ton, one is based on total load, the other based on sensible heat. The system’s sensible heat ratio (SHR) represents the ratio of sensible cooling (temperature reduction) to total cooling (temperature and humidity reduction). Another is sensible heat capacity (SHC) as shown on this chart, which represents the BTU/hr. capacity of the system at the stated conditions. Let’s look at the effect on sensible capacity when the indoor wet bulb temperature changes.

CFM per Ton based on Indoor Wet Bulb Temperature and Sensible Heat
CFM per Ton based on Indoor Wet Bulb Temperature and Sensible Heat

A lower SHC means that a greater portion of the cooling capacity is dedicated to removing moisture from the air rather than reducing its temperature. We can see by this performance chart, that as the indoor wet bulb temperature increases the sensible capacity decreases.

This means that based on our 2400 cfm and the sensible capacity only, our CFM/Ton increases as the wet bulb temperatures increases. This is the exact opposite of the results we get from CFM versus total capacity. Because the system uses more of its capacity for removing moisture there is less left over to remove sensible heat. This is why it’s important to understand the latent heat load generated within a room or brought in for ventilation air or by infiltration.

Fact #4 As the Wet Bulb Temperature goes up, the CFM/Ton increases based on Sensible Heat Only.

Reading Air Conditioning Performance Charts

Here is a different manufacturers performance data for their 6-ton air conditioner. As we already learned in the previous examples, as the outdoor air temperature increases the system capacity decreases. Notice also as the outdoor temperature increases the high side pressure increases from a low of 275 to 527 psi. Also note that the higher the moisture content or the wet bulb temperature the greater the system pressure. The hotter it gets outside the higher the system pressure. As the high side pressure goes up, the low side pressure follows.

Fact #5 Higher Outdoor Temperatures increase discharge and suction pressures.

400 CFM per Ton Rule of Thumb

The “400 CFM per ton” rule of thumb is a commonly used guideline in the HVAC industry to estimate the airflow requirements for air conditioning systems. It suggests that for every ton of cooling capacity provided by the air conditioner, approximately 400 cubic feet per minute (CFM) of airflow should be delivered to the conditioned space.

This rule of thumb is based on a combination of engineering principles, empirical data, and practical experience in the design and operation of air conditioning systems. While it is widely used as a general guideline for estimating airflow requirements, it is important to note that actual airflow needs may vary depending on factors such as climate conditions, building characteristics, equipment efficiency, and occupant comfort preferences.

The 400 CFM per ton rule of thumb is intended to provide a starting point for HVAC designers and engineers to estimate airflow requirements during system design and sizing. However, it is not a substitute for detailed engineering analysis and calculation. It should be used with caution, taking into account the specific requirements and constraints of each project.

Factors that can effect the air flow volume per Ton or System Capacity
Factors that can effect the CFM per Ton or System Capacity

CFM per Ton Calculation Methods

CFM per ton can be based on total BTUH (British Thermal Units per hour) capacity or sensible heat capacity only. This depends on the specific application and design requirements of the air conditioning system.

Total BTUH Capacity

When CFM per ton is based on total BTUH capacity, it accounts for both sensible heat and latent heat removal. This means that the airflow rate (CFM) is calculated to meet the combined cooling load of the space, including both sensible cooling (temperature reduction) and latent cooling (humidity removal). In this case, the airflow rate is typically higher to accommodate the additional energy required for dehumidification.

Sensible Heat Only

Alternatively, CFM per ton can be based on sensible heat capacity only. This approach is commonly used in applications where humidity control is not a primary concern. In these cases, the airflow rate may be lower since it only needs to meet the sensible cooling requirements of the space.

In practice, the choice between total BTUH capacity and sensible heat capacity for calculating CFM per ton depends on factors such as climate conditions, building occupancy, humidity levels, and comfort requirements. HVAC designers and engineers evaluate these factors to determine the most appropriate airflow rate for achieving optimal comfort and energy efficiency in the conditioned space.

Daikin Zoning Kit

How do you serve several small zones with one Variable Refrigerant Volume (VRV) split system without adding additional indoor fan coils, and still provide individual temperature control? Currently to achieve individual temperature control you might need separate fan coils for each room with the ability to control air flow. This is where the Daikin Zoning kit can help.

Would if the building has a bunch of small spaces too small for the smallest VRV indoor fan coil unit? Then the use of air volume dampers to divide up the capacity into smaller zones works best in these scenarios. With the use of the Daikin Zoning kit, the ability to serve small areas is better achieved. This is because zone dampers divide up the air from a single indoor fan coil to serve each space. Daikin’s Zoning Kit eliminates the need for multiple indoor fan coil units to create individual zones. This should save money. 

This allows smaller spaces to be served and individually controlled. The smallest available indoor fan coil is currently 7,500 Btu/h. If your space required less than 7,500 Btu/h, then you would have a couple of options.

The smallest Fan Coil for this model of Indoor Unit is 7,500 Btu/h. Too large for these small spaces.
The smallest Fan Coil for this model of Indoor Unit is 7,500 Btu/h. Too large for these small spaces.

One would be to install an oversized indoor fan coil unit for the space or share the air with a fan coil that serves multiple rooms, leaving the room with a lack of individual control. There is the option to have up to 6 separate zone dampers supplying variable air flow to each zone based on the demand.

Daikin Zoning Kit with Six Zones
Daikin Zoning Kit with Six Zones

Daikin Zone Damper Box Construction

The zone kit is basically a sheet metal plenum with zone dampers attached at one end, while the other is attached to the indoor fan coil. The individual zone dampers respond to the demand from the corresponding controller in each space. 

Controls and Thermostats 

Each individual zone damper has a zone thermostat that controls the air flow to the room. The thermostat allows for on/off function, schedule control, temperature set point, touchscreen interface and sleep function. The zone thermostats use 915 MHZ wireless communication and 2 AAA batteries.

All thermostats can be hardwired or just one. They could all be wireless except one needs to be hardwired.
All thermostats can be hardwired or just one. They could all be wireless except one needs to be hardwired.

There is also a Main Thermostat with a wired color touch display that is used to configure the zone damper kit and can be used as a room controller. An add on BACnet gateway module allows the control of individual rooms using BACnet/IP compatible building management system. The main thermostat uses AWG 20 – 4 wire (shielded) communication cable supplied with 12 VDC from the main control box. This main controller can control all the zones, eliminating controllers in each zone, while still allowing each zone to have individual set point capabilities.

Hardwired Thermostats

There must be at least one hard wired controller to the control box mounted on the Daikin Zone Kit. The other controllers will communicate wirelessly to the control box which can be up to 164 feet line of site distance from the wireless controllers. There is the option to also hardwire all zone controllers if preferred or if wireless communication is troublesome. In this case, the total wiring allowable for each terminal is 130 feet.

Electrical Power

The DZK control box will need 120/240 VAC power. The control box has an alarm input that allows for an alarm to be used to shut down the fan coil and close all zone dampers. Each of the zone dampers are powered by 12 VDC from the control box. 

An interface board provides communication between the zoning control board and the indoor fan coil via the NAV controller. 

Lastly, there is the ability for their intelligent Touch Manager (iTM) using the BACnet Client option to provide individual room control.

You can use the DZK with a VRV Heat Pump or Heat Recovery system. See our video on the differences between a VRF Heat Pump and VRF Heat Recovery system.

Compatible Indoor Units and their BTUH, CFM and Static Pressure Chart
Compatible Indoor Units and their BTUH, CFM and Static Pressure Chart

Compatible Indoor Fan Coils and Capacities

The Daikin zoning kit can be attached to a compatible ducted indoor fan coil unit that ranges in capacity from approximately 15,000 Btuh to 54,000 Btuh and contains anywhere from 2 to 6 zones. So, depending on the capacity of your indoor fan coil, Daikin provides up to 6 zones with their zoning kit. With the largest indoor unit of 54,000 Btuh this allows the option between 2 to 6 zones, depending on the size of each zone.

4 Zones with a Daikin Zoning Kit (DZK)
4 Zones with a Daikin Zoning Kit (DZK)

There are 4 different zone damper configurations to choose from, and 7 compatible indoor fan coils. The zone damper kits come in 4, 5 and 6 damper configurations. This allows anywhere from 2 to 6 zones to be configured. This allows more than one damper to feed larger zones by combining dampers or allows one damper to serve multiple air distribution outlets.

Air Balancing

The air entering the fan coil is offset from the center of the zone box. This causes some of the zone dampers to receive less air than others. This is particularly relevant with the smaller DZK030E4 & E5 models. This causes a non-uniform air velocity, and the center dampers receive more air, while the outside dampers receive less. If all zone dampers are not required, then they can be blanked off. There must be a minimum of two zone dampers used.

Excessive amounts of refrigerant piping can be reduced by using a Daikin Zoning Kit. Image of a six zone VRF system
Excessive amounts of refrigerant piping can be reduced by using a Daikin Zoning Kit

Key Benefits of using the Daikin Zoning Kit

  1. Avoid adding indoor fan coils to achieve individual zone control.
  2. The ability to serve an area that is smaller than the smallest VRV indoor unit.
  3. Increased comfort with individual control.
  4. Increase in the VRV systems ability to meet the demand of smaller spaces.
  5. A reduction in the amount of refrigerant required.

How a Buffer Tank Works

A buffer tank acts as a thermal energy battery for heating hot water or chilled water systems that lack enough water volume during low load conditions to avoid short cycling. They can be used with geothermal heat pumps, chilled water systems, low-mass boilers, and low mass radiation systems. We’ll show you how they work and a couple examples of how to size them for a heating hot water and chilled water system. See Calculations below.

A buffer tank serves several important functions.

Preventing Short Cycling

Buffer tanks prevent short cycling of boilers, heat sources and chilled water systems. Short cycling occurs when the heating or cooling system turns on and off rapidly due to small fluctuations in demand. This can be inefficient and cause wear and tear on the heating and cooling equipment and is one of the top causes of failure in a heating system.

The buffer tank provides a reservoir of heated water, allowing the system to operate more steadily. A buffer tank can help prevent a compressor from short cycling during low load in a Geo-thermal or chilled water system.

Here is what happens during low load conditions. The boiler or compressor turns on and quickly satisfies demand, shutting off just as quickly because of low load condition. This short cycling of on and off continues under low load conditions creating additional wear on the boiler or compressor. So, by adding additional load and water volume with a buffer tank, this short cycling period is reduced or eliminated during low load periods.

 A buffer tank is basically an insulated storage tank that adds additional mass to absorb or reject heat during low load conditions to prevent short cycling of the equipment, and to prevent accelerated equipment wear.

Sizing Buffer Tanks

Here are two different formulas, one for a geothermal heat pump system, and another for a chilled water system.

chilled water buffer tank diagram
Chilled water buffer tank diagram

Chilled Water Buffer Tank Sizing

The following formula is offered by one manufacturer, and any calculations you make should be confirmed by a Mechanical Engineer or the manufacturer.

chilled water chiller buffer tank calculation formula. How to size a chilled water buffer tank
Chilled Water Buffer Tank Calculation Formula

Volume of Buffer Tank = (C x VR) – VA

C = Total Chiller Capacity in Tons

VA = Actual Chilled Water Volume in Gallons

VR = Recommended System Volume per Ton as Recommended by Chiller Manufacturer

We’ll need to make up some values for this example. Let’s say we have a small chiller of 100 Tons, and the manufacturer requires 6 gallons per ton minimum volume. If we use this information, we can derive a value at which anything below that value would require a buffer tank.

100 tons x 6 Gals. /Ton = 600 Gallons minimum system volume.

If the actual system volume is less than 600 gallons, then a buffer tank becomes required. Let’s say our system volume is 480 gallons.

Chilled Water Buffer Tank Calculation

Chiller Buffer Tank Volume = (100 Tons x 6 Gals. / Ton) – 480 Gallons = 120 Gallons

From the calculation, we can see that for every gallon the existing system total is under 600 gallons, another gallon is added to the tank capacity to provide the minimum required of 600 gallons of system volume.

Geo-Thermal Heat Pump with Buffer Tank
Geo-Thermal Heat Pump with Buffer Tank

Water Source Heat Pump Buffer Tank Sizing

The following formula is offered by one manufacturer, and any calculations you make should be confirmed by a Mechanical Engineer or the manufacturer. The calculation is meant to allow for the Boiler or Source of Heat to run for a minimum amount of time before cycling off.

Buffer Tank Calculation Formula

Heating Hot Water Buffer Tank Sizing Calculation Formula
Heating Hot Water Buffer Tank Sizing Calculation Formula

V = M x (QH – QM) / T x 500

  • V = Buffer Tank Volume (Gallons)
  • M = Desired Heat Source Minimum Run Time or “On Cycle” Time (Min.)
  • QH = Heat Source Output Minimum (BTU/Hr.)
  • QM = Heat Output for Minimum System Load (BTU/Hr.)
  • T = Tank Temperature Rise, Delta between supply and return. (Deg. F) 
  • 500 = 8.33 Lbs./Gallon (weight of water) x 60 Minutes/Hr.

For our example let’s assume that we have a heat pump that outputs a minimum of 60,000 BTU/Hr., and that the manufacturer recommends a minimum cycle time of 10 minutes, and that the smallest zone is 9,000 BTU/Hr., and the radiant heating zones allowable temperature differential is from 90 to 100 (F). If zones 1 through 3 were off, and only zone 4 was running at 9,000 BTU/Hr. our calculation would look like this.

Hot Water Buffer Tank Calculation

V = 10 minutes x (60,000 – 9,000) / (100 – 90) x 500 = 102 Gallons

For more information see our article on our website which goes into greater detail about the benefits of using buffer tanks.

Other Benefits of a Buffer Tank

Temperature Regulation 

The tank helps maintain consistent water temperature in the system by absorbing excess heat or releasing stored heat as needed.

Increasing System Efficiency

By reducing the frequency of the boiler or compressor cycling, buffer tanks can improve overall system efficiency. They allow boilers and chillers to operate at their most efficient levels for longer periods, reducing energy consumption.

Accommodating Variable Demand

In systems with fluctuating demand for hot water, such as those serving large buildings or facilities, buffer tanks provide a buffer of stored hot water that can be drawn upon during peak demand periods. This helps ensure a consistent supply of hot water without putting excessive strain on the heating equipment.

Protection Against Stratification

Buffer tanks help prevent stratification of water temperature within the heating system. This occurs when hot water rises to the top of the system while cooler water sinks to the bottom, resulting in uneven temperatures and reduced system efficiency. The tank allows for mixing of water to maintain more uniform temperatures throughout the system.

Overall, buffer tanks play a crucial role in optimizing the performance, efficiency, and reliability of heating hot water systems in various applications, including commercial buildings, hospitals, and other facilities.

How Buffer Tanks work and to Size a Chilled Water and Heating Hot Water Buffer Tank

Heat Transfer thru Walls and Windows

How does the “R” value of a material affect the cooling or heating load of a building? What is the basic equation for the conduction of heat through building construction such as walls and windows? What happens to the total heat when the temperature difference between the outdoors and indoors increases, or the “R” value is doubled?

We’re often asked to add air conditioning to a space that has never had air conditioning before. One of the factors that needs to be considered is the components of the building shell that will contain the conditioned air. This would be the walls, windows, roof and floors over unconditioned spaces,. 

Here is the equation for the transmission of heat through building components by conductance. This doesn’t consider other heat gain or loss methods, such as infiltration, ventilation, lights, people, plug, or solar loads. This also just looks at single components and not the full wall assembly including interior and exterior air films.

Q = A x U x Delta-T

Where:

Q = Total Btu/Hr.

A = Area (Ft2) of wall or window

U = Building assemblies overall heat transfer coefficient (Btu/hr.ft2.°F)

Delta-T = Difference in outside and inside design temperatures. (°F)

Heat Transfer Examples

Here are a couple of examples of how different construction materials stand up against preventing heat transfer by conductance. This could either be heat coming into the building, or heat going out of the building.

We’ll start with a wall that has 1,000 square feet, and a design indoor temperature of 75 F and an outside design temperature of 90 F. This equates to a 15-degree F delta-T. 

So far, we have the area of the wall and the delta T, the missing factor is the “U” value which is determined by adding up all the resistance of the components of the wall and taking the inverse value.

Typical Construction Materials and their "R" values (Resistance), and "U" Coefficients
Typical Construction Materials and their “R” values (Resistance), and “U” Coefficients

Here are four different building construction components and their “R” values.

1/8” Clear Glass R=0.76

1/2” Plywood (Douglas Fir) R=0.79

8” Light Weight Concrete Block “R” value = 2.33

3-1/2 R-11 Insulation “R” value =11

We performed the heat transfer equation on each of these building components. Starting with the 1/8” clear glass and an “U” value of 1.32, we get the following.

1,000 Ft2 of Glass x 1.32 “U” Factor x 15 F Delta-T = 19,800 Btu/Hr, or 1.65 Tons of cooling required for the heat gain through conductance. Obviously there glass windows with much better “U” values, but our purpose is to show you how the “R” value and inversely the “U” value effects heat transfer.

"R" Values and the Inverse "U" coefficient.
“R” Values and the Inverse “U” coefficient.

As, you can see if we built the wall with just plywood, we would do a little better with a heat gain of 18,975 Btu/Hr, or 1.58 tons. Using 8” Light Weight Concrete blocks helps considerably by reducing our total heat load in thirds. The greatest effect comes when we add R-11 Insulation to the wall, which in this case looks like this.

1,000 Ft2 of R-11 Insulated wall x 0.09 “U” Factor x 15 F Delta-T = 1,350 Btu/Hr, or 0.11 Tons of cooling. This is a huge reduction in the amount of heat that can transfer from outdoors to indoors. This shows the importance of properly insulating the shell of a building.

This chart shows that the greater the “R” value or resistance of the construction component, the smaller the “U” value will be. The smaller the “U” value, the smaller the heat transfer rate. This is why energy codes mandate a certain “R” value for insulation in walls and roofs.

If the outdoor temperature increased to 105 F, this would double the Delta-T in our equation, which would double the heat gain through our building components. This is one of the reasons why the temperature outdoors makes a difference in the energy consumption of the building for comfort cooling or heating.

A doubling of the Delta-T, causes a doubling of the Heat Load
A doubling of the Delta-T, causes a doubling of the Heat Load

Most energy codes have standard requirements for the total allowable transmission factor that can be used to construct a wall or roof for a space that is air conditioned. It wouldn’t make sense to allow the heating or cooling of a space built with paper walls, as heat would easily enter or escape the space, requiring enormous amounts of energy to condition. 

A high quality wall, floor, window or roof assembly is essential to prevent heat gain or loss in buildings, ensuring energy efficiency and maintaining a comfortable indoor environment by effectively insulating against external temperature fluctuations. 

1/8” Clear Glass R=0.76

Solve for U Value. U = 1/R

  • U = 1/0.76 = 1.32
  • Q = A x U x Delta-T
  • Q = 1,000 ft2 x 1.32 x 25 Delta-T
  • Q = 33,000 Btu/hr.

1/2” Plywood (Douglas Fir) R=0.79

Solve for U Value. U = 1/R

  • U = 1/0.79 = 1.265
  • Q = A x U x Delta-T
  • Q = 1,000 ft2 x 1.265 x 25 Delta-T
  • Q = 31,625 Btu/hr.

8” Light Weight Concrete Block R=2.33

Solve for U Value. U = 1/R

  • U = 1/2.33 = 0.429
  • Q = A x U x Delta-T
  • Q = 1,000 ft2 x 0.429 x 25 Delta-T
  • Q = 10,725 Btu/hr.

3-1/2 R-11 Insulation R=11

Solve for U Value. U = 1/R

  • U = 1/11 = 0.09
  • Q = A x U x Delta-T
  • Q = 1,000 ft2 x 0.09 x 25 Delta-T
  • Q = 2,250 Btu/hr.
How conductance heat gain works through walls and windows