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Tuesday, December 24, 2024
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Fire Dampers and Smoke Dampers

In this article we’ll show you how fire dampers and smoke damper work and why they are used. We’ll start with a single large air conditioner on the roof of a two-story building, but this could apply to larger buildings also.

If you prefer to watch the video version of this presentation, you can scroll to the bottom.

A main supply air duct feeds all of the first-floor spaces and is returned using an attic return from the spaces into the main return air riser. Each of the spaces will receive a connecting supply air duct and a return air grill that lets the air find its way back to the air conditioner through the return main.

Fire Dampers and Smoke Dampers, including combination Fire/Smoke Dampers
Fire Dampers and Smoke Dampers, including combination Fire/Smoke Dampers

The fan in the air conditioner creates a positive pressure on the supply side pushing the air through the duct, while the return side creates a negative pressure and pulls the air back to the AC unit. You will often find fire rated walls running the length of the corridors which is the life safety pathway for occupants existing the building during a fire. In this case we show a slab-to-slab protective fire barrier with a non-rated ceiling. The fire rated wall is to prevent fire from entering the corridor, so making holes in the wall would defeat the purpose.

To air condition the corridor we’ll install a supply air duct that penetrates the fire rated wall, and we’ll also provide a return grill in the ceiling with an opening in the fire rated wall to allow the return air to make its way back to the air conditioner. Of course, the supply and return won’t be next to each other as shown here, but this is for simplicity of the example.

If we don’t protect the openings, we made in the walls for our air conditioning ducts then smoke and fire could enter the emergency exit corridor, compromising the safe exit of the occupants. Since the return air is under negative pressure, the smoke could be sucked back into the air conditioner and sent back down the supply duct to all the spaces. This would be compromising the safety of all the occupants. 

Fire Dampers

Since we have penetrated the fire rated wall, we’ll need to maintain the fire rating by installing a rated fire damper at the supply and return air wall penetrations. Here is the definition of a Fire Damper according to the NFPA (National Fire Protection Association).

“A fire damper is designed to, and required to, close automatically upon detection of heat (such as a fusible link or heat detector) and to interrupt airflow and to restrict the passage of flame.” 

Fire damper
Fire Damper

Static and Dynamic Style Fire Dampers

Fire dampers are classified for use in a Static System, (a static system is an HVAC system designed to stop the movement of air within the system at the indication of a fire).  Then there is a Dynamic Systems (A dynamic systems is an HVAC system designed to maintain the movement of air within the system at the indication of a fire). So, in a static system the fan should be off, while in a dynamic system the fan will be running as part of an engineered smoke control system.

A fire damper works to protect the opening when the fusible link that holds the damper in the open position, melts. As the fire and heat builds up on one side of the wall, the fusible link reaches the melting point and releases the damper to fall and close off the opening in the duct or wall, preventing the fire from spreading to the other side.

Remember with a static style fire damper the HVAC system fan will be off, while with a dynamic style fire damper the fan will be running because it’s part of an engineered system to control pressure relationships between areas to move smoke out of the building or a protected zone. Dynamic fire dampers are designed to handle the pressure related to a fan operating. 

Smoke Dampers

Smoke is an important aspect of any fire, as most people that died in the MGM Grand fire in Las Vegas, died related to smoke inhalation.

Smoke Damper or Combination Fire/Smoke Damper
Smoke Damper or Combination Fire/Smoke Damper

The primary function of Smoke dampers according to the NFPA is to control the movement of smoke in dynamic air distribution systems, and they reduce the possibility of smoke transfer within ductwork or through wall openings. Smoke dampers are installed in corridor and shaft walls, and other barriers engineered to prevent the spread of smoke.

The smoke damper is designed to operate automatically to stop the spread of smoke throughout the air ducts. This is done with the use of smoke detectors that can be located within the duct or with the use of area detectors in smoke compartments.

Combination Fire/Smoke Dampers

There are also fire/smoke damper combinations that protect the opening using both techniques. According to the NFPA, a combination fire/smoke damper is used when a barrier is both rated for fire resistance as well as designed to restrict the transfer of smoke and will meet both the fire damper and smoke damper requirements.

Construction Trades Involved

The construction trades involved in the installation and maintenance of smoke/fire dampers and their scope of work include:

Mechanical Engineers

Mechanical engineers design the HVAC systems and smoke/fire damper layouts. They specify the types of dampers required and their locations to comply with fire safety codes and standards.

HVAC Contractors

HVAC contractors are responsible for installing the ductwork and integrating smoke/fire dampers into the duct systems. Their scope includes the physical installation of the dampers, the wiring required for damper operation, and commissioning of the system.

Electrical Contractors

Electrical contractors are involved in the electrical wiring required for smoke/fire damper activation. This may include wiring for fire alarm panels, smoke detectors, and damper actuators.

Fire Alarm and Life Safety Contractors

These specialists install and maintain fire alarm systems, including the components that detect smoke or fire and the control panels that trigger damper activation.

General Contractors and Subcontractors

General contractors oversee the coordination of all trades involved in the construction project. They ensure that the work of HVAC, electrical, and fire safety contractors is properly integrated into the building’s overall construction.

Building Inspectors

Building inspectors review and approve the installation of smoke/fire dampers to ensure compliance with local building codes and safety standards.

The installation and maintenance of smoke/fire dampers are crucial for the safety of occupants in commercial buildings, especially in the event of a fire. It’s essential that these systems are designed and installed correctly and undergo regular maintenance and testing to ensure they function as intended.

Fire Dampers and Smoke Dampers Explained

Duct Mounted Smoke Detector

Understanding Duct Mounted Smoke Detector Requirements in Commercial Construction

Protecting occupants from fire and smoke hazards is a top priority in building construction, and one crucial aspect of this is the proper installation of duct mounted smoke detectors. In this article, we’ll delve into the requirements for duct-mounted smoke detectors in commercial buildings, offering insights and guidance to ensure compliance with safety regulations, and show how they might be wired to a fire alarm panel.

If you prefer to watch the video of this presentation, then scroll to the borrow or click this link Duct Mounted Smoke Detector

How Duct Smoke Detectors Work

Air is drawn into the detector by a set of tubes extending into the ductwork. The long tube has holes along its length that are open to the direct air stream. The air enters the holes on the tube and is drawn into the detectors sensing chamber, surrounding the sensor.

Duct mounted smoke detector example of usage
Duct Mounted Smoke Detector

After entering the sensor, the air is exhausted back into the duct through a shorter exhaust tube. There are various technologies for sensing smoke, but the results are to prevent the spread of fire or smoke by the ventilation system. If a significant amount of smoke is detected a signal is sent to shut down an air handler, fan coil or air conditioner.

NFPA 90A Compliance

The National Fire Protection Association (NFPA) Standard 90A outlines the requirements for air conditioning and ventilation systems, including the installation of duct-mounted smoke detectors. It’s essential to adhere to these guidelines to ensure proper placement and functionality. This is required on air handlers and fan coils having a capacity of 2,000 CFM or 944 L/sec.

Duct Mounted Smoke Detector requirements
Duct Mounted Smoke Detector for 2,000 CFM (944 L/sec) per NFPA-90a

Placement and Spacing

Duct-mounted smoke detectors should be strategically located in accordance with NFPA 90A. Duct mounted smoke detectors are usually required to be installed downstream of the air filters and before any supply air branch ducts. This ensures that the smoke detector senses smoke before it enters any of the spaces connected to the supply. 

Return system smoke detectors are not required when the entire space served by the air distribution system is protected by a system of area smoke detectors.

Duct mounted smoke detectors are not a substitute for providing area smoke detection and early warning detection, nor is it a replacement for a building’s regular fire detection system.

Why use Duct-Mounted Smoke Detectors?

The primary function of these smoke detectors is to initiate the shutdown of the air handler fan within the specific unit it serves in case of the presence of smoke originating from components such as the motor, filter, belts, and similar elements within that unit. If the motor overheats it could cause a fire within the unit and blow smoke into the spaces before the return air senses the smoke. This is why the smoke detector is located downstream of the filter.

Testing and Maintenance

Regular testing and maintenance of duct-mounted smoke detectors are critical. Ensure that they undergo functional testing as recommended by the manufacturer and adhere to scheduled inspection routines to maintain their reliability.

In summary smoke detectors provide early warning of a problem within the ventilation system and are not used for area detection. Remember to check your local code for the conditions surrounding the proper use and placement of smoke detectors, as each code varies.

Learn How Duct Mounted Smoke Detectors work and where they’re located

Refrigeration Technicians Best Tools

Essential Tools for Every Refrigeration Technician: A Comprehensive Review

Are you intrigued by the inner workings of refrigeration systems and the vital role they play in our everyday lives? Whether you’re an aspiring refrigeration technician or a seasoned pro, understanding the tools of the trade is essential.

In this comprehensive review, we delve into the top tools that every refrigeration mechanic should have in their arsenal. These tools are not mere conveniences; they are the very instruments that empower technicians to diagnose, repair, and maintain refrigeration systems efficiently and effectively.

1. Manifold Gauge Set: Refrigeration mechanics rely on manifold gauge sets to simultaneously measure high and low side pressures in refrigeration systems. These sets are like the eyes of the technician, providing critical insights into the system’s condition. By providing real-time data, refrigerant gauges are essential for diagnosing issues and ensuring optimal system performance.

List of Gauge Manifolds

1- Shikha 5 Foot (see image)

2- Fieldpiece SM380V

3- Testo 550’s

4- Lichamp Gauge Set

5- Yellow Jacket 42004

2. Vacuum Pump: A vacuum pump may seem unassuming, but its role is monumental. It evacuates air and moisture from refrigeration systems before the introduction of refrigerant, ensuring that the system operates efficiently without unwanted contaminants.

3. Leak Detection Tools: Finding elusive refrigerant leaks is a challenge without the right tools. Leak detection tools, including electronic detectors and bubble solutions, play a crucial role in environmental protection and system efficiency by pinpointing these leaks.

4. Digital Multimeter: An HVACR technician’s electrical diagnostic prowess relies heavily on a digital multimeter. This tool measures voltage, current, and resistance in electrical components, making it indispensable for troubleshooting electrical issues.

List of Digital Multimeters

1- KAIWEETS Digital Multimeter (see image)

2- AstroAI TRMS 6000

3- AstroAI 4000

4- Astro 2000

5- Klein MM325

5. Pipe Cutters and Flaring Tools: Copper pipes are the lifeblood of many refrigeration systems, and pipe cutters and flaring tools ensure these essential components are accurately cut and shaped for the job.

6. Pipe Benders: The importance of smooth, kink-free bends in copper pipes cannot be overstated. Pipe benders are the secret to achieving these precise bends without compromising the integrity of the pipe.

7. Thermometers and Thermocouples: When it comes to temperature measurement, accuracy is key. Thermometers and thermocouples help technicians monitor temperatures at various points in the system, assisting in both diagnostics and cooling optimization.

8. Tubing Tools: Properly preparing tubing for installation is a fundamental step in any refrigeration project. Tubing tools, such as deburrers and reamers, ensure that tubing is ready for action.

9. Hex Key Set: Hexagonal screws and bolts are commonplace in refrigeration systems. A set of hex keys is a technician’s trusty companion for swiftly disassembling and reassembling components.

10. Oil Pump and Oil Injector: Lubricating oil is the lifeblood of compressors. Oil pumps and injectors ensure that the compressor functions optimally by delivering the right amount of lubrication.

11. Torque Wrench: Precision matters in refrigeration systems. Torque wrenches guarantee that bolts and nuts are tightened to precise specifications, safeguarding components and maintaining proper seals.

12. Digital Scale: In the intricate world of refrigeration, precision is paramount. This is where a digital scale steps in as a silent but indispensable partner for refrigeration mechanics. Why? Because refrigerants, lubricants, and various chemicals must be added to systems with meticulous accuracy.

A digital scale ensures that the right quantities are added, helping maintain the system’s efficiency, performance, and, perhaps most importantly, the environment. It’s not just about getting the job done; it’s about getting it done right, and that’s where the digital scale shines. So, let’s weigh in on the importance of this often-overlooked tool in the refrigeration technician’s toolkit.

List of Digital Scales

1- Eiltech LMC-200A (see image)

2- Xetron High Accuracy

3- Eiltech LMC-300A

4- Yellow Jacket 68862

5- VIVOHOME Precision Electronic

These tools are the cornerstone of any refrigeration technician’s toolkit. Stay tuned as we dive deeper into each of these essential instruments, unveiling the art and science behind their usage, and why they’re indispensable for refrigeration technicians around the globe.

Data Center Refrigerant Economizer

We’ll explain how a free cooling system with a refrigerant economizer works in a data center. Unlike air economizers, which use outside air for cooling, refrigerant economization systems operate differently. These free cooling systems come in a split system or packaged unit version with multiple configurations. 

If you prefer to watch the video version of this presentation, please scroll to the bottom.

Data centers are energy-intensive building types that consume 10 to 50 times the energy per floor space than a typical commercial office building. There are many energy saving strategies for data centers, with one of them being economizers. You have probably heard about air and water-side economizers, but we’ll look at a refrigerant economizer system.

Refrigerant Pump

The heart of the refrigerant economizer is the refrigerant pump. This isn’t the compressor, but a separate pump used to circulate the refrigerant during economizer function. Pumps use less than one-tenth the energy of a compressor, allowing for energy savings. The pump is located below the receiver and condenser.

The pump takes the high-side sub-cooled liquid leaving the condenser and moves it to the expansion valve while maintaining a differential pressure for proper operation. When outside air conditions are unfavorable, the compressors come on and the pumps are bypassed.

Economizer Differences

Refrigerant allows for greater heat absorption capacity than either of air or water. Refrigerant carries as much as two times the heat of water, and 40 times as much as air. This allows for smaller pipes, and the avoidance of large air ducts and contaminated air coming in and out of the building with an air-side economizer. 

Modes of Operation

There are three basic modes of operation with these units. One is that the data center unit runs in full compressor mode without the use of an economizer. The second mode is to be in full refrigerant pump mode under economizer operation, and where the compressors are fully off.

And the last method is to use both the compressor and pump in a mixed mode operation. The mixed mode method requires that there are two circuits. This allows one circuit to be pumping refrigerant in economizer mode, while the other circuit is using a compressor.

Refrigerant Cycle Chart - Normal Cycle vs Refrigerant Economizer Cycle
Refrigerant Cycle Chart – Normal Cycle vs Refrigerant Economizer Cycle

For those that love the engineering aspect, here is a look at what the refrigerant chart says the system is doing in economizer mode. As you can see during the normal refrigerant cycle the compressor raises the pressure significantly. That doesn’t occur during the refrigerant economizer cycle when the compressor is off.

Since there is no compressor to raise the pressure our line flattens out on the vertical pressure line. The compressor is gone, and a pump is added to cycle the refrigerant around the system. See our video on How to Read Refrigerant Charts for a better explanation.

Split System

The first option is the use of a split system where the condenser sits on a stand on the roof. There is a an additional piece of equipment that houses the refrigerant pump. A refrigerant receiver collects liquid coming from the condenser and feeds it to the refrigerant pump. During economizer mode, the pump will circulate the refrigerant while the compressors are off, or during mixed mode both could be operating on separate circuits.

Data Center Refrigerant Economizer - Split System
Data Center Refrigerant Economizer – Split System

There is also the option to have the refrigerant pump housed with the condenser, but the operation is the same.

Refrigerant Economizer using a Refrigerant Pump
Refrigerant Economizer using a Refrigerant Pump

The indoor unit will house the compressors and evaporator coil. The liquid refrigerant will go through the electronic expansion valve before entering the evaporator coil. Warm air from the IT equipment racks will enter the top of the unit before passing over filters, than the through the evaporator coil where the heat gets absorbed. The now cooler air will be sent out the bottom of the unit to the underfloor supply plenum, where it will travel through perforated floor tiles and reenter the IT equipment to repeat the cycle.

There are other styles of the indoor unit where there is no need for a raised floor, and where the return air is located on the bottom front of the unit. The supply air will come off the top.

Packaged Units

Another configuration is the packaged unit, where the condenser, compressor, evaporator and refrigerant pump are all housed in one larger unit. The unit can be installed on the side of a building and the supply and return air ducted into the data center. Some form of isolation between the supply and return is required to avoid short circuiting of the air.

Refrigerant Economizer using a Packaged Unit
Refrigerant Economizer using a Packaged System

There is also a packaged unit version that can sit on the roof of the building and be ducted to the data center space. The same consideration needs to be made to ensure that the supply and return air pathways don’t short circuit before entering the IT equipment.

See our other article about Data Center HVAC Systems, or watch the video about Data Center HVAC Systems

Refrigerant Economizer in a Data Center