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Friday, April 26, 2024
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How your House Plumbing Works

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In this article we’ll cover the workings of a typical household plumbing system, which is also applicable to some commercial buildings. Practically everything we do relies on plumbing, whether it’s washing your car, clothes, or dishes, and/or brushing your teeth before bedtime. The backbone of these activities is your home’s plumbing system, consisting of four key elements: waste drains, waste vents, potable water, and rainwater management.

Let’s explore each system individually and understand their functions. 

If you prefer to watch the video of this presentation, then scroll to the bottom.

Waste and Vent Sewer System

In most homes the sewer waste system is installed using ABS, PVC, or cast-iron drainpipes and vents. These pipes interconnect with fixtures like toilets, sinks, bathtubs, and showers. When a fixture is used, waste travels through these drainpipes, which are required to be sloped to keep things moving. The waste will ultimately reach the municipalities main drain beneath the street.

House Plumbing Diagram of Potable Water, Waste & Vent, and Rainwater.
House Plumbing Diagram of Potable Water, Waste & Vent, and Rainwater.

Periodically, you’ll come across clean-outs, like this one. These provide access to the inside of the pipes in case of a blockage and are required by your local code. In the United States, many homes have these cleanouts located outside for easier access by plumbers.

Fixture Units

Plumbing pipe sizes are based on what is called “Fixture Units”. Each type of fixture is given a fixture unit value that corresponds to a pipe size. The code contains a chart listing these values. See our other video on “How to Size Plumbing Water Pipes using Fixtures Units” as the process is similar for waste pipes. Main stacks range from three to four inches, depending on code requirements and municipal regulations. 

However, some homes lack municipal wastewater treatment services. In such cases, waste disposal is straightforward. The main drainpipe, which would typically lead to the municipal sewers, connects to a septic tank instead, often made of concrete or polyethylene. This tank separates solids from liquids before directing them to a leach field or drain field in the ground for natural solid filtration. Periodic pumping by a vacuum truck is necessary to ensure proper functionality.

Septic Tank for Homes without Municipal Sewer Systems
Septic Tank for Homes without Municipal Sewer Systems

Now, let’s delve into venting. For the effective operation of these fixtures and drains, a well-designed venting system is essential. When a toilet is flushed, for instance, the water’s downstream flow induces negative pressure. Vents play a crucial role in equalizing this pressure change, preventing issues such as gurgling and the siphoning out of water in pee traps. This prevention is vital to avoid the infiltration of sewer gases into your home.

These vents draw in air from the roof, and it’s imperative to keep them clear of bird nests and debris, or complications are guaranteed. 

Potable Drinking Water

Regarding potable water, it originates from the municipal water main buried in the street, like other services, and typically maintains a pressure range of 40 to 80 PSI. Every residence connected to this city’s water supply must feature an outdoor water meter and shut-off valve, like the one shown. This allows the city to determine how much water is consumed and to shut off services in cases of emergency or if service is discontinued. The incoming copper line is usually 3/4 to 1 inch in diameter, depending on the size of the home. The pipe enters the basement through the concrete slab, or through the first floor. This usually leads to another shut-off valve that is more accessible to the homeowner.

In the basement, first floor, or garage, we encounter the hot water heater and storage tank. Other designs may use tankless water heaters. Whether electric or gas-fed, this tank receives cold water, heating it before distributing it throughout the house, courtesy of the city’s water pressure. While some homes still use copper lines, new construction projects often utilize PEX piping due to its reliability and rapid installation. Some older homes may have galvanized pipe and fittings that tend to become clogged over time. We will suggest re-piping if you have old, galvanized pipes.

Private Well Water

How does one obtain water in the absence of municipal services? In rural regions, individuals rely on wells. A well is essentially a vertically drilled hole deep in the ground to tap into groundwater, which is pumped up. The pumped water undergoes a series of processes and filtration to ensure its drinkability. 

Private Well Water is used by 13 million US households
Private Well Water is used by 13 million US households

Public water systems comprise 90% of all water supplied. In areas without municipal services, wells are common. About 13 million US households get their water from private wells. 

The water you receive from your faucet might originate from distant sources spanning hundreds of miles. Public water systems commonly derive their supply from either surface water, like lakes and rivers, or from groundwater. The drinking water can be stored behind a dam, or in tanks before being pumped to your home. 

Rainwater Storm Systems

The final aspect is rainwater management. Historically, rainwater and sewage were combined, meaning rainwater and household waste flowed into the same sewer. However, modern practices have separated them to streamline water management. So, when it rains, the question arises: where does all this water go?

Rain falling on the house’s roof travels into the gutters. The primary role of gutters is to redirect water away from the house, preventing water infiltration. There may also be pool deck and area drain’s that drain to the streets storm drain system.

Alternatively, some people opt to collect the rainwater from the roof gutters into rainwater barrels for non-potable use, such as watering plants and flowers. 

Rainwater Collection system using barrels
Rainwater Collection system using barrels

Sewer Waste Treatment

Now, where does all the waste and rainwater go once it leaves your home?

The municipal waste and storm drain mains usually follow the road. The wastewater main will eventually reach a lifting station that pumps the wastewater back up to prevent it from going too deep into the ground. This is because the system is pitched downward to keep everything moving by gravity. The longer the distance from your home, the deeper the main gets, which is referred to as its invert elevation. 

Waste and Storm Drain Diagram
Waste and Storm Drain Diagram

In the context of underground plumbing mains, the term “invert elevation” refers to the elevation or height of the inside bottom surface of a pipe. It is the lowest point inside the pipe where the flow of wastewater or sewage is present. The invert elevation is a crucial measurement as it helps determine the slope or gradient of the sewer line.

The wastewater is sent to a treatment plant where the nasty stuff is filtered out before being dumped into a lake, river, or ocean.

Unfiltered Rainwater Storm Drain

The Rainwater storm drain flows into a nearby river, lake, or ocean without being filtered or treated. According to the EPA, rainwater runoff picks up fertilizer, oil, pesticides, dirt, bacteria, and other pollutants as it makes its way through storm drains and ditches – untreated – to our streams, rivers, lakes, and the ocean. Polluted runoff is one of the greatest threats to clean water in the U.S. That’s why it’s important not to dump anything in the storm drain that you wouldn’t want to be swimming in the lake or ocean with, or drinking. 

In essence, this is the fundamental process of how your plumbing system operates.

How your House Plumbing Systems Work

Automatic Transfer Switch

Maintaining uninterrupted electrical power is very important for some facilities and processes. Think of a hospital. What would happen if the power went out during a surgery? What would happen to a patient connected to oxygen or life support machine dependent on electricity?

If you prefer to watch the video of this presentation, the scroll to the bottom.

Whether it’s a hospital, a laboratory, a manufacturing facility, or any other critical infrastructure, a sudden utility power outage can have severe consequences. This is where Automatic Transfer Switches (ATS) can ensure the seamless transition to backup power sources. In this article, we’ll explore how ATS is employed to maintain power during utility outages and why they are a fundamental part of various construction projects.

How Automatic Transfer Switches Work

Automatic Transfer Switches are devices that monitor the quality of the primary power source, which is typically the utility grid, and automatically switch to an alternative power source when an outage is detected. Here’s how they work:

Automatic Transfer Switch (ATS) Wiring Diagram
Automatic Transfer Switch (ATS) Wiring Diagram

An ATS system is designed to connect to two power sources: the primary utility power and a secondary backup power source, often a generator. 

During normal operation, the ATS connects the load to the primary power source. The controller keeps a close eye on the quality of this power source.

ATS systems are equipped with sensing devices that continuously monitor the voltage and frequency of the primary power source.  When the controller detects an interruption in the primary power supply, it automatically initiates a transfer to the secondary source, typically a generator. This swift response is critical for critical applications such as hospitals and data centers. This transfer occurs in less than 1 second.

Switch Mechanism

The heart of the ATS is its switch mechanism, which is responsible for making and breaking electrical connections. It ensures that only one power source can be connected at a time, preventing any back feeding of power.

Automatic Transfer Switch Sequence of Operation
Automatic Transfer Switch Sequence of Operation

Before making the transfer to the secondary source, the ATS ensures that the generator’s output matches the utility power in terms of voltage, frequency, and phase. This synchronization is vital to protect sensitive equipment from damage.

Once the utility power is restored and stable, the ATS automatically switches the load back to the primary source, ensuring that the backup source is used only when necessary.

The Role of ATS in Commercial Construction

1. Hospitals: In hospitals, where uninterrupted power is critical for life-saving equipment, ATS systems ensure that surgeries, intensive care units, and other essential functions continue without interruption during power outages.

2. Laboratories: Research facilities and laboratories rely on precise and stable power for experiments and sensitive equipment. ATS systems guarantee that experiments aren’t compromised due to power disruptions.

3. Manufacturing Facilities: Manufacturers can’t afford production downtime due to power outages. ATS keeps assembly lines running smoothly and avoids costly interruptions.

4. Data Centers: Data centers house mission-critical data, and even a brief power interruption can lead to data loss. ATS is essential in these facilities to maintain uninterrupted operation.

5. Hotels: In the hospitality industry, guest comfort and safety are top priorities. ATS systems ensure that guests aren’t inconvenienced by power disruptions.

Critical Power Backup options using an ATS
Critical Power Backup options using an ATS

Conclusion

Automatic Transfer Switches are unsung heroes in the world of commercial construction. They play a vital role in ensuring uninterrupted power in critical applications, from hospitals to laboratories, manufacturing facilities, data centers, and beyond. For those in the construction industry, understanding the importance of ATS systems is key to delivering projects that meet the highest standards of reliability and safety. These unassuming devices are the backbone of power continuity in our modern world, making sure that when the lights go out, the show goes on.

How an ATS Switch Works

Chilled Water Pumping Options

In this article we’ll discuss the three different pumping methods used in a central plant for the distribution of chilled water. This includes primary variable flow, primary/secondary with distributed pumping, and primary/secondary variable flow with tertiary pumping. There are many other pumping configurations, but in this article we’ll cover the first three.

If you prefer to watch the video of this presentation, than scroll to the bottom.

Primary Variable Flow Chilled Water Pumping

In a primary-only variable flow chilled water system, the operation is centered around using only primary pumps to circulate chilled water through the entire system. The key feature of this system is the variation of flow rates in response to the cooling load. This provides a more energy-efficient operation. Here’s an overview of how the primary-only variable flow chilled water system pumping arrangement typically works:

Primary only variable chilled water pumping
Primary only variable chilled water pumping

Chillers

Chilled water is generated by one or more chillers in the system. There is a chilled water temperature sensor in the chilled water supply pipe leaving the chiller. The chiller cools the water to the desired chilled water supply temperature before it is sent to the cooling coils. 

The 3-way valve ensures that the chiller receives the minimum flow required by the chiller manufacturer. The 3-way valve bypasses the coil when the demand for cooling is reduced at this coil. This provides the chiller with a minimum amount of flow. There are better ways to do this that we’ll cover in another video.

The chilled water is then distributed to the various cooling loads, such as air handling units (AHUs), fan coil units (FCUs), or other cooling devices in the building. The chilled water is distributed using variable speed pumps.

Primary Chilled Water Pumps

The system relies on one or more primary chilled water pumps to circulate water through the chillers and the entire distribution system. These pumps are typically equipped with variable frequency drives (VFDs). The VFD’s adjust the pump speed and flow rates based on the demand. VFDs on the primary pumps allow for the adjustment of the pump speed to match the varying cooling load. Lower pump speeds during periods of lower demand contribute to energy savings. The demand is determined by a differential pressure sensor installed at a remote location.

Differential Pressure Sensor

The cooling coils have supply air temperature sensors that control the amount of chilled water flowing through the control valves. As demand in the space reduces, the 2-way valves modulate toward the closed position. This causes an increase in pressure within the chilled water system. This increase in pressure is sensed by the differential pressure sensor and is communicated to the VFD. The VFD then slows down the speed of the pump, which reduces the amount of chilled water circulated throughout the system.

Energy Efficiency

The system’s energy efficiency is enhanced by avoiding the need for secondary pumps and the associated energy consumption in a primary-secondary system. The variable flow nature ensures that the system operates at optimal conditions, minimizing energy wastage.

Dynamic Control in Central Plant

The system continuously adapts to changes in the cooling load. This provides dynamic control and improved efficiency over traditional constant flow systems.

This primary-only variable flow chilled water system offers a flexible and energy-efficient solution by adjusting the flow rates in the primary loop based on real-time cooling demand. It’s particularly suitable for applications where load variability is a significant factor.

Primary/Secondary with distributed Pumping

In a primary/secondary variable flow chilled water system with a distributed pumping arrangement, the operation involves two separate loops. There is a primary loop and a secondary loop. This design is often employed in larger and more complex chilled water systems, including more than one building. Here’s an overview of how the system typically operates:

Primary secondary with distributed pumping in Central Plant
Primary secondary with distributed pumping in Central Plant

Primary Chilled Water Pumps in Central Plant

One or more primary pumps circulate chilled water through the chillers and the primary loop. In this design there is a pump dedicated for each chiller. A common leg connects the primary and secondary loops. 

Secondary Chilled Water Pumps

The secondary pumps are outside the central plant and into the buildings, bringing them closer to the cooling coils. The pumps provide the pressure required to bring the water from the common leg through their most remote coil and back to the common leg. These pumps will also operate using VFD’s to match the load of the coils they serve.

Energy Efficiency in Chilled Water Central Plant

The primary/secondary design allows for more precise control over the distribution of chilled water to the loads. This avoids over pressurizing the secondary loop which can occur when the secondary pumps are located within the central plant.

By separating the loops, the system can adapt to changes in the secondary loop without affecting the primary loop. Thereby contributing to overall energy efficiency.

Distributed pumping offers redundancy and flexibility, allowing for continued operation even if one secondary pump is offline for maintenance or repair.

This primary/secondary variable flow chilled water system with a distributed pumping arrangement is a robust solution for larger commercial buildings. This allows for precise control, energy efficiency, and redundancy are critical considerations.

Primary/Secondary Variable Flow with Tertiary Pumping

In a primary/secondary variable flow chilled water system with tertiary pumping, the operation involves three separate loops. There is a primary loop, a secondary loop, and a tertiary loop. This design is employed in large and complex chilled water systems to optimize control and enhance energy efficiency. The primary and secondary pumps can be located in the central plant, thereby allowing the tertiary pumps to be located in the individual buildings where the cooling coils are located. Here’s an overview of how the system typically chilled water pumping operates in this system:

Primary secondary with tertiary pumping. Central Plant
Primary secondary with tertiary pumping. Central Plant

Chilled Water Pumping

Primary chilled water pumps circulate chilled water through the chillers and the primary loop within the central plant.

Secondary chilled water pumps in the central plant circulate chilled water through the secondary loop. The secondary pumps respond to fluctuations in the cooling load requirements within the system using VFD’s.

Tertiary pumps circulate chilled water through the tertiary loop within each building. Tertiary pumping loops are dedicated to specific loads or areas that have unique cooling requirements. You might find this system on the campus of your local University which has a central plant and buildings distributed throughout the campus.

These pumps are provided with VFD’s to regulate the flow based on the specific needs of the tertiary loads within the building.

Variable Frequency Drives (VFDs):

Primary, secondary, and tertiary pumps are typically equipped with variable frequency drives (VFDs) to adjust pump speed and flow rates based on real-time demand. This flexibility ensures that the system operates efficiently under varying conditions.

Energy Efficiency in Central Plant

The primary/secondary/tertiary design allows for precise control over the distribution of chilled water to different types of loads with varying cooling requirements. By separating the loops, the system can adapt to changes in each loop without affecting the others, as a result it contributes to overall energy efficiency.

Dynamic Control and Redundancy

The system provides dynamic control, adapting to changes in the cooling load in real time for each loop. The inclusion of a tertiary loop offers additional redundancy and flexibility for meeting specific cooling needs.

This configuration provides a high level of control and efficiency, making it suitable for large and diverse commercial buildings with complex cooling demands.

Central Plant Chilled Water Pumping Options

Chilled Water Central Plant

In this article we’ll discuss the basics of a chilled water central plant. The main pieces of equipment include a water-cooled chiller, cooling tower, air handler, controls, and the chilled-water and condenser water pumps.

If you prefer to watch the Video of this presentation than scroll to the bottom or click on the following link. Chilled Water Central Plant Basics.

We covered chillers in another video, but we’ll go over the basics here. The chiller contains a refrigeration circuit with the typical components found in a standard air conditioner. There is a compressor that circulates the refrigerant, a condenser, and the evaporator.

Chilled Water Central Plant Diagram
Chilled Water Central Plant Diagram

There are two main loops of water fed from the chiller, one comes from the evaporator and the other from the condenser. The chilled water pumps circulate water from the chiller’s evaporator to the air handler through piping, this comprises the chilled water loop. Then there is the condenser water pump that circulates water from the chiller’s condenser to the cooling tower, this comprises the condenser water loop. 

These makeup the two main water loops found in a water-cooled chiller plant. The chilled water loops purpose is to absorb the heat from the building. The condenser water loops purpose is to reject that heat to the atmosphere.

Chilled Water Loop

The chillers evaporator in the central plant produces chilled water. This CHW which is sent to the air handlers cooling coil and fan coils that serve the building occupants.

Chilled Water Central Plant – Chilled Water Loop

The air handlers and fan coils circulate warm air over their chilled water coils. The coils cools the air sent back to the occupied spaces. The heat from the spaces is sent back to the chillers evaporator in the chilled water return piping. That heat is absorbed into the chillers refrigerant circuit of the evaporator. The compressor then increases its pressure and temperature before sending to the condenser.

Condenser Water Loop

The cooling tower is responsible for rejecting the heat captured from the spaces. The warm refrigerant in the condenser passes the heat onto the condenser water. The warm water leaving the chillers condenser enters the cooling tower.

Central Plant Condenser water loop
Central Plant – Condenser Water Loop

The warm water trickles down over the cooling tower fill. The warm water gives up its heat through evaporation to the air be drawn in by the cooling tower fans. The condenser water pump circulates this cooler water from the bottom basin of the cooling tower back to the chillers condenser to repeat the cycle. 

This is the basic operation of a chilled water central plant. It includes the production of chilled water used to cool the air that serves the occupants of the building. The pumps circulate that water between the chiller and the other components. The air handlers’ job is to pick up the heat from the space by passing the warm air over the cold chilled water coil.

This is the first in our series on Central Plants and their operation. See our other videos on How Air-Cooled and Water-Cooled Chillers work”, and on “How Cooling Towers Work”.

Chilled Water Central Plant